Customized Brass Wire Horizontal Continuous Casting Machine

• Customization: Available
• Certification: ISO
• Place Style: Horizontal
• Model NO.: 500*500kg
• Range of Applications: Industrial
• Type: Electric Holding Furnace
• Usage: Non-Ferrous Metal Melting Furnace
• Fuel: Electric
• Capacity: 5 Tons
• Power Consumptiom: 120kw
• Melting Rate: 12tons/24 Hours
• Voltage: 380V
• Phase: 3(a, B, C)
• Frequency: 50Hz
• Working Temperature: 1200
• Cooling System: Water Cooling
• Furnace Wall Temperature Rise: Less Than 80 Degree
• Melting Hook: Single
• After Compensation Cos Dia: 0.95-1
• Transport Package: Wooden Plate
• Specification: GYT-150
• Trademark: DT INDUSTRY
• Origin: China
• HS Code: 85142000
• Production Capacity: 50 Sets Per Year

Product Description

Product Description

I.Combined melting and holding furnace

The industrial frequency melting furnace and holding furnace are designed by electromagnetic induction principle. Alternating magnetic energy is generated after AC voltage is applied to the induction coil, and the magnetic circuit is formed by passing through the iron core (silicon steel sheet: Nissan Z11, cold-rolled 0.35), the alternating magnetic flux in the weld groove induced electromotive force and the secondary current, the current through the resistance of the metal charge, converts electrical energy into heat energy, heat the metal melting weld groove.

The furnace consists of cover, furnace body, furnace frame, inductor, External flow system and electric control system, etc. The furnace body adopts vertical structure, the furnace body is welded with steel plate, and there is transition flange in the lower part to connect with induction body. The Chamber of a furnace is constructed with insulation bricks, refractory material and asbestos board. The furnace has rectangular structure, the brass liquid melted in the melting furnace will flow into the holding furnace through chute, there are 3 sides for crystallization output assembling in the holding furnace.

Water cooling device: The inductor and water-cooling sleeve supply water separately, and the flow of water of each water channel can be adjusted by valve. In the process of insulation, it is required that the inlet water temperature is not higher than 45ºC, and the outlet water temperature is not higher than 65ºC, and the water flow is often tested with as sample. If the water flow is lower than the required water flow, scale of water should be cleaned up. The coil is made of flat copper pipe with mica tape and double glass wire, and the water-cooling jacket is made of stainless-steel plate (Material: 3mm1Cr18Ni9Ti).

 

Item No.	Description	Technology parameter
		GYT-500 KG melting furnace	GYT-500KG holding furnace
1	Rated capacity	5t	5t
2	Rated power	120kw	120kw
3	Rated voltage	380v+-10	380v+-10
4	Production	12-14 t/24hours	12-14 t/ 24hours
5	Melting rate	500kg/hour
6	After compensation COSΦ	0.95~1	0.95~1
7	Control method	Contactor controlling	Contactor controlling
8	Furnace wall temperature rise	≤80ºC	≤80ºC
9	Melting hook	Single	Single

------Welcome to customize------

II. Wire horizontal continous casting machine

Structure: One output of holding furnace will be equipped with one tractor (casting machine), it adopts 2.2 kw speed regulating motor for speed regulation and double row pressure wheel traction. The gears will adjust the pitch and the pressure wheel will be adjusted based on the brass bar's sizes. It is easy to operate.

 Technology parameter:

Item	Description	Technology parameters
1	Brass wire/bar/pipe size	Φ5-60mm
2	Main power	2.2KW
3	Casting speed	0~1000mm/min
4	Driving roller quantity	Double
5	Controlling method	Speed regulating motor
6	Casting Center height	865mm
7	Casting method	Single shaft driving

III. Pneumatic cutting machine

Structure: Using the pneumatic structure, the air compressor provides compressed gas, so that the cutting, rod feeding, turning material one gas synthesis, the motor drives the alloy saw blade, cutting faster. Distribution rack, copper rod length can be adjusted, automatic turning material.

Technology parameter:

Item	Description	Technology parameters
1	Brass wire/bar/pipe size	Φ5-70mm
2	Main power	1.5KW

IV. Continuous casting disc round winding machine

Structure: The disk diameter is 1.8 meters, the motor is 1.5kw, and the frequency conversion control is adopted

Technology parameter:

Item	Description	Technology parameters
1	Main power	1.5KW
2	Diameter of coiler	1.8m
3	Control method	Frequency conversion control

Product Parameters

 

Model Number		GYT-150	GYT-300	GYT-500	GYT-700	GYT-1000	GYT-1500
Capacity(T)		1	2.5	4	5.5	7.5	15
Power Consumption(kw)		50	80	120	180	240	360
Melting Rate(KG/Hour)	Copper	120	300	500	750	1000	1500
	Brass	150	400	650	900	1200	1800
Voltage(V)		380	380	380	380	380	380
Phase		3(ABC)	3(ABC)	3(ABC)	3(ABC)	3(ABC)	3(ABC)
Currency/Phase(An)		106	140	240	300	400	600
Power Factor		0.95	0.95	0.95	0.95	0.95	0.95
Frequency(Hz)		50	50	50	50	50	50
Working Temperature(ºC)	Copper	1350	1350	1350	1350	1350	1350
	Brass	1080	1080	1080	1080	1080	1080
Cooling System		Water /air Cooling	Water/air cooling	Water /air Cooling	Water Cooling	Water Cooling	Water Cooling

 

Main features

1. The quality of domestic production of copper cored induction furnace for furnace construction materials, improve the service life, reduce the temperature of the housing.
2. Set the auxiliary tools, convenient installation and maintenance of the sensor body.
3. The "W" type spray flu, is conductive to the molten metal liquid channel directional flow, improve the heat efficiency, reduce temperature difference between the upper and lower parts of the groove, and improve the service life of the induction body.
4. Welcome to customization.

Detailed Photos

 

 

Our Advantages

Making a perfect proposal for your production line;

Designing the suitable machines based on your requirements;
Manufacture machines you need;
Inspecting, packing, uploading and shipping service;
Offering all related auxiliary machines, spare parts and consumable tools;
Installing and adjusting machines on site and technology training your labors for operation;
Trial production on site till everything is going well;
On-site technology support if customer needs.
24 hours service online before sales and after sales.

Production flow chart

Company Profile

Guangzhou DT Export and Import Co., Ltd was established in Guangzhou in 2012, we are an industrial and trading company special for Furnace and related machineries for Level continuous casting production line, Upwards continuous casting production line, they are casting machineries, cutting machineries, peeling machineries, straightening machineries, and combined drawing machineries and all other related metallic processing machineries. Our foundry is about more than 5000 square meters, and more than 100 employees who are in search and development team, overseas sales and service team, technology support team. Our factory passed ISO 9001: 2008. And Presented Audited supplier by SGS-CSTC since 2013.
Our advantages: Qualified Machines; Professional technology, Efficient Service, Worry-free Guarantee.
Our Values: Products as the fundamental, Customers as the center, Create a win-win situation.

 

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